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PPD grower distilleries are traditional distillation equipment guaranteeing you a high-quality distillate.

They consist of raw material boilers, rectification boilers, stainless-steel tanks, collection vessels, two coolers with epruveta test equipment, an additional dephlegmator, alcohol meters, and a vacuum suction system.

Advantages:

  • quality distillate;
  • fully equipped distillery with all the necessary accessories;
  • water distribution and electrical wiring are part of the delivery.
PPD grower distilleries are traditional distillation equipment guaranteeing you a high-quality distillate.
  • Description of the equipment

    All parts of the equipment that come into contact with the process media are made of copper and stainless-steel according to DIN 1.4301.

    • The outer surfaces of the coolers, collection vessels and the additional dephlegmator are polished.
    • The surfaces of the copper sheets and dephlegmators are forged and stained.
    • The cooling and rinsing water pipes are made from copper.

    The craftsmanship of the whole equipment is at a very high level, which guarantees considerable reliability and durability.

    • Raw material boiler

      Flat vertical cylindrical vessel equipped with a fractional dephlegmator. The bottom, the cylindrical part and the cover of the boiler and dephlegmator are made from copper.

      The boilers include:

      • a copper stirrer that copies the shape of the bottom,
      • an electrical motor and transmission with a vertical shaft,
      • pouring spout,
      • drain valve equipped with an “open position” sensor and audible alarm,
      • inspection hole,
      • thermometer,
      • dephlegmator and boiler washout pipe.

      Gas heating equipment is supplied as standard. We supply thermal insulation under the boiler to protect the floor tiles.

    • Tank

      The stainless-steel tank forms the main supporting element of the raw material part of the equipment and creates a combustion space for the burner.

      Internal thermal insulation prevents undesired warming of the surface and reduces the risk of burns.

      In addition to heating with natural gas or propane (or a propane-butane mixture), solid fuels, steam or electricity can also be used.

    • Rectification boiler

      Vertical cylindrical vessels equipped with a fractional dephlegmator (steam collector). The rectification boiler is made from copper.

      The boilers include:

      • drain valve equipped with an “open position” sensor and audible alarm,
      • thermometer,
      • viewing hole.

      Gas heating equipment is supplied as standard. We supply thermal insulation under the boiler.

      Rectification boilers can be supplemented by a multistage rectification column on the vapor output, which increases the partition capability of the whole apparatus.

    • Collection vessel
      Horizontal vessel for the raw distillate equipped with a level indicator. The vessel is made from stainless steel, its contents vary according to the size of the raw material boiler. It is placed onto the structure.
    • Capacitors

      Vertical cylindrical vessels with a stainless-steel pipe bundle. The heat exchange surface is designed according to the size range. Both coolers have the necessary storage capacity.

      The cooling mode is controlled automatically and does not require supervision.

    • Epruveta test equipment
      Stainless-steel test assembly with a glass flask that protects the inside of the meter for checking the distillation of the distillate before it is led to the alcohol meter.
    • Stirrer

      The raw material boiler equipment includes a copper stirrer that copies the shape of the bottom, an electric motor and transmission with a vertical shaft and a reverse function.

      In the event of a failure of the stirrer, the heating boilers are automatically switched off and an audible alarm is activated.

    • Connecting pipes
      The pipes and fittings on the size of the alcohol vapor and the distillate are made from stainless steel.
    • Overflow drip armature
      Valves serving to separate and measure the drips from the core of the distillate by means of a glass container.
    • Alcohol meter
      OLM4Ti stainless-steel measuring system is an integral part of every grower and fruit distillery technology.
    • Additional dephlegmator
      Vertical cylindrical vessel with a stainless-steel tube bundle, increasing the concentration of the resulting distillate. The cooling mode is controlled automatically and does not require supervision
    • Yeast tank

      Stainless steel tank of the same volume as the raw material boiler heated by wastewater from the cooler. Its drain valve cock is equipped with an “open position” sensor and an audible alarm, with an inspection hole and an internal spray head. 

      It is used to suck in the yeast using a vacuum pump and preheat it before filling into the boilers.

    • Control and distribution of water

      Cooling and rinse water control cabinets are part of the equipment, and include all connections and valves in a fully functional configuration.

      The equipment is connected to the water mains at a single point, although the entire water system is a two-circuit system. The rinse water and cooling water can be easily separated, and e.g. utility water can be used for cooling.

      The cooling water supply is equipped with an electronic device that prevents the formation and settling of limescale.

    • Electrical equipment

      ​​​​​​An electrical switchboard and all control, regulation, signaling and interconnection elements are included, everything is connected to a fully functional unit. The equipment only connects to a three-phase socket.

    • Vacuum pump

      Equipment for creating a vacuum in the fermenting system. An oil-lubricated rotary vacuum pump is used. An oil separation tank is used to prevent oil leaking from the pump.

    • Supporting structure

      Simple and light construction made of a stainless-steel profile, which directly connects to the stainless-steel tanks and supports all of the elements of the distillation equipment. This minimizes the space requirement for installation of the entire equipment.

      The operator has a clear overview of all of the controls in a single place.

      The equipment is not dependent on the supporting structure of the building and may be relocated to another place.

  • Technical parameters

    Description

    PPD 600 / 300

    PPD 300 / 150

    PPD 150 / 75

    Raw material boiler

     

     

     

    Nominal volume

    600 l

    300 l

    150 l

    Total volume

    800 l

    400 l

    200 l

    Installed stirrer power input

    0.55 kW

    0.55 kW

    0.55 kW

    Distillation time

    3 - 3.5 hours

    2 - 2.5 hours

    1.5 - 2 hours

    Rectification boiler

     

     

     

    Nominal volume

    200 l

    100 l

    50 l

    Total volume

    230 l

    120 l

    70 l

    Rectification time

    3 - 3.5 hours

    2 - 2.5 hours

    1.5 - 2 hours

    Volume in liters for rectification

    200 l

    100 l

    50 l

    Volume of distillate

    50 l

    25 l

    12 l

    (Yeast with 10% ethanol volume)

     

     

     

    Attained degrees

    50 - 70% ethanol volume

    Volume of distillate after 24 hours

    340 l

    240 l

    140 l

    Connecting pipes

    DN 20

    DN 20

    DN 20

    Consumption of cooling water

    7 - 12 m³ / 24 hours

    Raw mat. boiler alcoholmeter test tube

    0 - 40% ethanol volume

    Rectif. boiler alcoholmeter test tube

    0 - 100% ethanol volume

    Space requirements

     

     

     

    Length x width x height

    5 x 3 x 4m

    4.5 x 2.5 x 3.5m

    4 x 2 x 3m

    Consumption of electricity

    (400 V/230. 50 Hz) 10 - 20 kWh / 24 hours

  • Device schema
    Device schema

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